In order to further adapt to the demands of the mid to high end sports sock market, break through production capacity bottlenecks, and optimize product quality, our company has recently completed a new round of comprehensive upgrades in production capacity, equipment, and processes. We have added high-end exclusive production lines, introduced intelligent production equipment, iterated core process technologies, comprehensively improved production efficiency and product competitiveness, and provided more efficient and high-quality customized production services for domestic and foreign brand customers.
Equipment upgrade is the core focus of this iteration. The company has introduced two imported intelligent sports sock production lines, equipped with high-precision sewing machines, automatic shaping machines, and specialized equipment for functional processes, to replace traditional manual operations and achieve semi-automatic production from fabric cutting, sewing, printing to shaping and packaging. Compared to traditional equipment, the new equipment not only increases the production efficiency of a single production line by 60%, but also effectively solves the process pain points of uneven flatness of boneless seam heads and elastic grooves, greatly reducing manual operation errors and making product details more in line with the strict standards of high-end customers.
In terms of production capacity and technology, the company has reserved exclusive customized production capacity and added one high-end sports sock flexible production line, which can achieve a minimum order of 500 pairs and fast delivery within 7 days, perfectly adapting to diversified order needs such as new retail and brand customization. The annual production capacity has increased from 80 million pairs to 120 million pairs, greatly improving the ability to undertake orders. At the same time, the core production process is iterated to optimize functional process details such as antibacterial, quick drying, and shock absorption. The weaving process of self-developed breathable yarns is upgraded to improve the breathability, wear resistance, and moisture wicking performance of sports socks. Through refined process control, the product defect rate is reduced to below 1%.
In addition, the company synchronously optimizes the layout of production workshops, dividing them into raw material areas, intelligent production areas, and quality control and testing areas to achieve orderly material circulation and efficient production connection; And carry out special training for production employees to ensure that they are proficient in operating new equipment and new process standards, and to ensure that the upgrade results are implemented effectively.
The comprehensive upgrade this time is not only an active response to market demand, but also an important layout for the company to deeply cultivate the mid to high end sports sock field. "The person in charge of XX sock industry said that in the future, the company will continue to focus on equipment updates and process innovation, empower brand customers with more sufficient production capacity, more exquisite craftsmanship, and more stable quality, continue to create a benchmark for high-end sports sock manufacturing, and promote the high-quality development of the sock industry.
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